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Automatic UD Tape Crossply Machine for 4UD - High Efficiency from China Suppliers and Factory
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Automatic UD Tape Crossply Machine for 4UD - High Efficiency from China Suppliers and Factory

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Introducing the Automatic UD Tape Crossply Machine, expertly crafted by Kuntai, a leading supplier and factory in China. This innovative machine is specifically designed for the crossplying of 2UD/4UD materials used in the defense industry. With its advanced automatic unwinding feature and precise tension control for 0 degree UD and 90 degree UD, it streamlines the process by automatically cutting 90 degree UD fabric into sheets and seamlessly laminating it with 0 degree UD fabric. Equipped with servo motor control, along with magnetic powder brake and clutch devices, our UD tape crossply machine ensures precision, stability, and high efficiency, making it the ideal solution for manufacturers seeking top-quality production equipment.

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    MORE DETAILS AND CUSTOMIZATION

    Automatic UD Tape Crossply Machine Description

    Kuntai Group
    There are many types of machines which can orthogonally laminate 0 degree and 90 degree UD fabrics together. While as more and more people like automatic and labor saving methods, the Automatic UD Tape Crossply Machine is becoming more and more popular. This type of crossply machine can unwind 0 degree and 90 degree UD fabrics with proper tension, cut 90 degree UD fabrics into sheets and press and laminate 0 degree and 90 degree UD fabrics in one pass.
    Kuntai UD Tape Crossply Machine is one kind of laminating machine which laminates UD fabrics or other materials feeding in two directions. It is widely used in 2UD/4UD/6UD production process and also other processes involving pressing and laminating of materials feeding in 0 degree and 90 degree.
    If your 90 degree UD fabrics are already cut in sheets, you can use this UD tape crossply machine manually in feeding the 90 degree UD fabric sheets. It is versatile and can be adapted to your own UD fabric processing process, either for soft products or for hard products.

    Automatic UD Tape Crossply Machine Configuration

    Kuntai Group
    1. Structural summary
    1This type of UD Tape Crossply Machine consists of a tension unwinding frame, hydraulic device, thermal conductivity device, servo drive, linear transmission device, and traction winding.
    20° UD 3-axis tension reel, capable of carrying 3 rolls of UD material for tension unwinding.
    390° UD fabric feeding device with tension control and sheet cutting device.
    2. Pressing part
    1The 6000KN four cylinder hydraulic power acts on the 1700 * 1700mm lamination crossply tabletop, combined with HMI+PLC to control pressure, acceleration, pressure holding and other functions.
    2The heat source medium required for the UD Tape Crossply Machine is thermal oil, equipped with a dual external circulating mold oil heater.
    3. Guiding and winding
    1The laminated product is pulled by servo rollers to achieve longitudinal specification improvement each time, and combined with tension coiling to achieve UD composite product winding.
    4. Electrical part
    1The main control cabinet of this type of UD Tape Crossply Machine is installed on the middle right side of the machine (to be determined by the purchaser on site).
    2The on-site installation materials and construction of the equipment to the electrical cabinet shall be completed by the purchaser, and the servo motor encoder signal line shall be provided by the supplier.
    3The control mode of the AC motor is circuit breaker+contactor+thermal protector+motor.
    4All outputs of PLC are controlled by intermediate relays to execute components.
    5All accessory circuits are protected by circuit breakers or fuses.
    6The architecture of the electrical control system adopts the "HMI+PLC" structure. Various information of equipment and electrical control components, such as operation, operating status, errors, auxiliary contacts, protection relay contacts, limits, safety protection switches, etc., are connected to the PLC, and all control logic and process calculations are completed by the PLC.
    crossply details

    Accessories Option

    Kuntai Group
    Unwinder
    Unwinder
    Spray Device
    Spray Device
    Scatter Device
    Scatter Device
    Pressing Device
    Pressing Device
    Rewinder Device
    Rewinder Device
    Double Stand Winder
    Double Stand Winder
    Accumulator
    Accumulator
    Coating System
    Coating System
    Center Unwinder
    Center Unwinder
    Surface Rewinder
    Surface Rewinder

    Automatic UD Tape Crossply Machine Features

    Kuntai Group
    crossply machine 1
    UD Tape Crossply Machine
    Automatic UD Crossply Machines
    UD Tape Crossply Machines
    4UD Crossply Machine
    1The UD Tape Crossply Machine uses PLC control and touch screen operation. Feeding distance, pressing time, etc can be input and adjusted easily by the operator. It is user friendly.
    2Servo motor drives the feeding and pulling process, which makes the UD Tape Crossply Machine precise and highly efficient.
    3Unwinding with magnetic powder brake and rewinding with magnetic powder clutch, providing proper tension in the whole crossply process.
    4Unwinding and rewinding all use safety stirrup, which ensures operation safety.
    5Kuntai unique oil cylinder design and pressure system guarantee stable operation throughout the whole crossply procedures.
    6External oil boiler provides suitable heating for the pressing laminating process of the UD Tape crossplying.
    7High frequency quenching and hard chromium plating treatment are carried out on the surface of the moving track to ensure nondeformation during the long service life of the UD Tape crossply machine.

    Technical Parameters (Customizable)

    Kuntai Group
    Parameter Specification
    Machine table size 1700x1700mm
    Max material width 1650mm
    Max pressing force 600ton, 800ton, customizable
    Control mode HMI+PLC
    Drive control Servo motor
    Heat source mode Oil heater
    Temperature control method Module
    Pressing method Hydraulic
    Total power 110kw
    PLC Brand Mitsubishi
    Servo Motor Brand Mitsubishi
    Electrical Parts Brand Schneider/Omron
    Temperature Control Brand Fuji

    Application & Usage of UD Prepregs

    Kuntai Group
    Space and Air craft (aerospace) structure and parts
    Blades for wind turbines
    Automotive parts and components
    Recreational sports equipment
    Industrial structure and parts
    Military (2UD/4UD/6UD/8UD)
    Civil and Building Reinforcement
    product application 1
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    product application 3
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    product application 6

    Packaging And Shipping

    Kuntai Group
    Inner Package: Protective Film, Plywood Case, etc.
    Outside Package: Export Container
    Machines well packed with protective film and loaded with export container;
    One-Year-Period spare parts;
    Tool kit
    packing 1
    packing 2
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    packing 8

    Above infos are only symbolic. No responsibility is accepted for the accuracy of given information. All machines details will need to be discussed and confirmed before production as per specific application requirements.

    Contact Info

    Company: Jiangsu Kuntai Machinery Co., Ltd
    Phone/Whatsapp: 008615862082187
    Address: Zhengang Industrial Park, Yancheng City, Jiangsu Province, China

    Contact Us

    We are a leading manufacturer of coating lamination machines, UD impregnation machines and crossply machines, etc, pls kindly let us know your details requirements.

    Frequently Asked Questions (FAQ)

    Help & Support

    What is the main purpose of the Automatic UD Tape Crossply Machine?

    The machine is designed to orthogonally laminate 0-degree and 90-degree UD fabrics together. It automates unwinding, cuts 90-degree fabrics into sheets, and presses/laminates the materials in a single pass.

    Can this machine be operated manually?

    Yes, it is highly versatile. If your 90-degree UD fabrics are already pre-cut into sheets, you can feed the sheets into the crossply machine manually to accommodate your specific processing workflow.

    What are the core technical parameters of the machine?

    Standard configurations feature a table size of 1700x1700mm, a maximum material width of 1650mm, and a customizable pressing force of 600 to 800 tons. It utilizes HMI+PLC control and Mitsubishi servo drives.

    What industries utilize UD prepreg products from this machine?

    UD prepregs are widely used in aerospace structures, wind turbine blades, automotive components, recreational sports equipment, industrial structures, military armor (2UD/4UD/6UD/8UD), and building reinforcement.

    How does the machine manage material tension?

    The machine ensures uniform tension control throughout the crossplying process using a magnetic powder brake for unwinding and a magnetic powder clutch for rewinding operations.

    What is included in the standard shipping package?

    The machine is protected with film and packed in plywood cases inside an export container. It also includes a tool kit and spare parts for a one-year operating period.