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China Activated Carbon Filters Lamination Machine - Automatic, High Productivity & Uniform Powder Scattering Suppliers & Factory
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China Activated Carbon Filters Lamination Machine - Automatic, High Productivity & Uniform Powder Scattering Suppliers & Factory

Introducing our state-of-the-art Activated Carbon Filters Lamination Machine, designed specifically for laminating nonwoven fabrics with precision and efficiency. This machine incorporates activated carbon powders seamlessly in between layers of nonwoven fabrics, ensuring optimal filtration performance, As a leading supplier and manufacturer of advanced filtration solutions in China, our highly productive and fully automated machine guarantees uniform powder scattering, enhancing the quality of your final product. Trust our factory to deliver top-notch machinery that meets your operational needs and elevates your production capabilities. Experience the excellence of our Activated Carbon Filters Lamination Machine today!

    Activated Carbon Filters Lamination Machine Description

    Kuntai Group

    Hot Melt Spraying Scattering Lamination Machine for Activated Carbon Filters sprays hot melt adhesive in fibrous form onto the base material and scatters carbon materials onto the hot melt adhesive surface to realize attachment and laminating another layer of base material using hot melt adhesive. Compared with traditional line of pre-stirring carbon and powder, this spray-scatter new technology does not need high-power drying oven. The amount of hot melt adhesive and powder can be set as per user needs.

    This machine can adopt touch screen operation, combining electric feeding, photoelectric position adjust, auto tension adjustment, glue spraying and carbon scattering. (After unwinding, position adjust, glue spraying and powder scattering and glue spraying, the material will be laminated with upper layer and then enter rewinding system). Auto tension unwinding, automatic cutting, automatic shaft changing, etc. High automation reduces labor. PLC program control glue spraying quantity, automatically adjusting as per main machine speed. Glue spraying width splicing and combination method, flexibly adjustable as per materials width. Environmentally friendly hot melt glue replaces traditional glue and powder mixing plus oven technique. It is applicable to nonwoven, foam, etc.

    Applicable Adhesives

    Kuntai Group

    Compatible Bonding Media: Hot melt PUR/EVA, HDPE, LDPE, PE, PA, EVA, PES, etc.

    Accessories Option

    Kuntai Group
    Spray Device
    Spray Device
    Scatter Device
    Scatter Device
    Pressing Device
    Pressing Device
    Unwinder
    Unwinder
    Rewinder Device
    Rewinder Device
    Double Stand Winder
    Double Stand Winder
    Accumulator
    Accumulator
    Coating System
    Coating System
    Center Unwinder
    Center Unwinder
    Surface Rewinder
    Surface Rewinder

    Activated Carbon Filters Laminating Machine Features

    Kuntai Group
    Activated Carbon Filters Lamination Machine 11
    Activated Carbon Filters Lamination Machine 9
    Activated Carbon Filters Lamination Machine 12
    Activated Carbon Filters Lamination Machine 8
    Activated Carbon Filters Lamination Machine 7
    Activated Carbon Filters Lamination Machine 10
    • The temperature is controlled by intelligent digital display temperature control instrument. The temperature difference is less than +-2 celcius degree. The operation panel design is humanized and easy to operate.
    • Large internal space, easy heat dissipation and good heat insulation effect.
    • Frame-type fuselage structure and openable control cabinet door design make installation and maintenance simple and quick.
    • Well-known brand electrical parts will be used.
    • High-precision gear pump, stable glue volume pressure output, stable glue volume control, improve production efficiency. Glue melter pump has features like self fault detection, memory function, over temperature triggering power failure system.
    • The fine filtering device removes impurities, keeping the glue flowing smoothly and prevents the nozzle from clogging.
    • High-precision return valve is equipped to keep the glue output stable.
    • The drive adopts frequency conversion synchronization control system to ensure that the machine speed is synchronized with the powder scattering, so that the powder amount is well and stably controlled. Whole machine frequency conversion control, constant tension winding and unwinding, stable operation.

    Technical Parameters (Customizable)

    Kuntai Group
    Parameter Specification Details
    Max Material Width 1200mm, 1600mm, 1800mm, 2400mm, according to customers' requirement
    Machine Roller Width 1400mm, 1800mm, 2000mm, 2600mm, according to customers' requirement
    Machine Speed 5-35m/min, according to customers' requirement
    Spraying QTY 5-150gsm, as per customers’ requirement
    Scattering QTY 5-450gsm, as per customers’ requirement
    Gap Adjustment Servo Motor Control
    Melter Hot melt PUR melter, hot melt EVA melter, available on request
    Voltage 220v, 380v, Customizable
    Control system PLC, Servo Motor
    Varieties a. With or without cutting/laminating process
    b. Different unwinding stands
    c. Different feeding devices
    d. Double layers or trilayers lamination

    Machine Applications

    Kuntai Group
    Automotive interiors
    Filter consumables
    Home furnishing
    Building decoration materials
    Garment
    And other industries
    Application 1
    Application 2
    Application 5
    Application 3
    Application 4
    Application 6
    Application 7

    Packaging And Shipping

    Kuntai Group
    • 📦 Inner Package: Protective Film, etc.
    • 🚢 Outside Package: Export Container
    • Machines well packed with protective film and loaded with export container;
    • One-Year-Period spare parts;
    • Tool kit
    Packing 1
    Packing 2
    Packing 3
    Packing 4
    Packing 5
    Packing 6
    Packing 7
    Packing 8

    Above infos are only symbolic. No responsibility is accepted for the accuracy of given information. All machines details will need to be discussed and confirmed before production as per specific application requirements.

    Contact Info

    Jiangsu Kuntai Machinery Co., Ltd

    Phone/Whatsapp: 008615862082187

    Address: Zhengang Industrial Park, Yancheng City, Jiangsu Province, China

    Contact Us

    We are a leading manufacturer of coating lamination machines, cutting machines and other materials finishing machines, pls kindly let us know your details requirements.

    Frequently Asked Questions (FAQ)

    Lamination Solutions

    Q1: What materials can the Activated Carbon Filters Lamination Machine process?

    A1: This machine is highly versatile and primarily applicable to nonwoven materials, foam, and various filter media. It is designed to laminate multiple layers together using hot melt adhesives while scattering activated carbon powder.

    Q2: Which adhesives are compatible with this lamination equipment?

    A2: The machine supports a wide range of hot melt adhesives, including PUR, EVA, HDPE, LDPE, PE, PA, PES, and others, depending on your product requirements.

    Q3: How does the new spray-scatter technology compare to traditional methods?

    A3: Unlike traditional lines that require pre-stirring carbon and powder followed by passing through a high-power drying oven, this new technology sprays hot melt adhesive in fibrous form and scatters carbon directly onto the adhesive. This eliminates the need for power-consuming ovens, saving energy and floor space.

    Q4: Are the technical parameters of the lamination machine customizable?

    A4: Yes. Parameters such as maximum material width, roller width, machine operating speed, spraying quantity (gsm), and scattering quantity (gsm) can all be fully customized to meet your specific production requirements.

    Q5: What control systems are used to ensure product quality and automation?

    A5: The machine features a PLC program control system paired with a user-friendly touch screen. It integrates electric feeding, photoelectric position adjustment, automatic tension control, and synchronized frequency conversion to ensure stable adhesive spraying and precise powder scattering.