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China Thinsulate Heat Seal Cutting Machine for Sound Insulation - Suppliers for Car Trim Factory Solutions
In 1979, 3M Thinsulate first came into being and is widely used in apparel for items such as gloves, jackets, boots and sleeping bags. Originally designed for clothing, Thinsulate has also been used widely in the automotive markets for both thermal insulation and sound dampening.
Our thinsulate heat seal cutting machine is designed to cut thinsulate for the automotive industry heat sealing around the perimeter of the part.
Flexible Infeed Solutions: For smooth feeding of thinsulate materials, we can equip the machine with various feeding methods as per your thinsulate materials sizes, such as conveyor belt feeding and double side auto feed tables.
Integrated Lamination Function: For some customers, they will choose our thinsulate heat seal cutting machine with lamination function, laminating adhesive tapes rolls or tapes strips, thus realizing laminating, cutting and heat seal in one continuous and nonstop process.
Manual Feeding
Auto Sliding Feeding Table
Auto Conveyor Belt Feeding
Unwinder
Spray Device
Scatter Device
Pressing Device
Rewinder Device
Double Stand Winder
Accumulator
Coating System
Center Unwinder
Surface Rewinder
Specially designed device for cutting moulds on the upper board is optional, making it convenient to change cutting moulds.
Double connecting rod balance and hydraulic drive. All moving parts have auto lubricating system, prolonging the machine service life and enhancing cutting precision.
Specially designed oil pressure system. The upper board lowers fast depending on its own heavy and when it is near the material, it will slow down, keeping the specs of the upper side and the lower side of the materials the same.
Flywheel energy storage tech helps realize high pressure cutting, saving power. The oil temp will not rise.
Stroke setting mechanism can easily and precisely set the cutting height according to different cutting moulds.
After high frequency quenching, the excircle surface of cylinder rod will be hard chrome plated, prolonging the service life of the machine.
The hydraulic system adopts auto oil adding speed enhancing cylinder. When working, it lowers rapidly and the hydraulic pump is in the state of unloading. It produces less heat and can work continuously for a long time. This is Germany tech and we learnt it after German engineers. Other factories even do not know this tech.
Optional: Driven by servo motor, synchronous belt transmission device feeds the material and the feeding length can be input by the touch screen.
The machine has memory function. For the cutting moulds, the material feeding data can be stored and recalled. In future, just input the cutting mould serial number, the machine will recall previous data and work accordingly.
| Max Cutting Force | 100ton, 200ton, 300ton, 450ton, according to customers' requirement |
| Working Table Size | 1250x1000mm, 1600x1000mm, 2000x1000mm, according to customers' requirement |
| Max Material Width | 1500mm, 1600mm, according to customers' requirement |
| Automatic Feeding Method | Automatic conveyor belt feeding, automatic sliding feeding table/double side auto feed, according to customers' requirement |
| Lamination Function | Laminating wide adhesive tape rolls or tape strips rolls is optional |
| Voltage | 220v, 380v, Customizable |
| Control system | PLC |
| Varieties |
a. With or without heating b. With or without lamination function c. Various die mould fixture designs available |
Heat seal cutting machine is widely used for cutting and heat seal of nonwoven, thinsulate and other insulation materials. It is widly used in many industries, such as:
Automotive interior
Leather and leather goods: shoe uppers, wallets, purses, belts
Clothing: components for hats, ties, collars, shoulder pads
Cork gaskets and mats
Foam and sponge
Footwear components: shoes, insoles, insole socks, uppers, straps
Rubber: gaskets, seals, washers
Textiles: sample swatches and pattern books, underwear and outerwear components, hats, ties
Toys: soft toys, advertising novelties, mini jig-saw puzzles, etc.
Inner Package: Protective Film, etc .
Outside Package: Export Container
Machines well packed with protective film and loaded with export container;
One-Year-Period spare parts;
Tool kit
Above infos are only symbolic. No responsibility is accepted for the accuracy of given information. All machines details will need to be discussed and confirmed before production as per specific application requirements.
Jiangsu Kuntai Machinery Co., Ltd
Phone/Whatsapp: 008615862082187
Address: Zhengang Industrial Park, Yancheng City, Jiangsu Province, China
Contact us
We are a leading manufacturer of coating lamination machines, cutting machines and other materials finishing machines, pls kindly let us know your details requirements.
1. How does the heat seal cutting machine process Thinsulate and nonwoven materials?
The machine uses a heated cutting die with dual-pressure hydraulic action to simultaneously cut the shape and melt-seal the perimeter of Thinsulate or synthetic nonwovens. This perimeter seal prevents fiber migration, enhances acoustic/thermal sealing properties, and delivers a clean edge required by automotive standards.
2. Can adhesive tape lamination be performed together with cutting?
Yes. Kuntai offers an optional lamination attachment capable of applying adhesive tape rolls or narrow tape strips directly onto the material prior to die cutting. This accomplishes lamination, cutting, and perimeter edge-sealing in a single uninterrupted workflow.
3. What automatic feeding systems can be configured with the machine?
Depending on your roll sizes, sheets, or output demands, you can select from Manual Infeed, Double-Sided Auto Sliding Tables, or Continuous Automatic Conveyor Belt Feeding controlled accurately by a servo motor and touchscreen PLC system.
4. What tonnages and working bed sizes are available?
We provide modular press capacities from 100 tons, 200 tons, 300 tons, up to 450 tons. Standard table sizes range from 1250x1000mm, 1600x1000mm, up to 2000x1000mm, and custom platen sizes can be engineered to your workpiece specifications.
5. How does the German hydraulic engineering save energy and prevent overheating?
Our specialized hydraulic circuit features an automatic oil-adding speed-enhancing cylinder combined with flywheel kinetic storage. The upper platen rapidly lowers by gravity before switching to power-stroke, unloading the pump efficiently to reduce heat build-up and power consumption during continuous heavy-duty cycles.
6. What accessories and support are included with shipment?
Every machine is sealed with multi-layer protective film for sea container transit and comes complete with one full year of essential replacement spare parts, a comprehensive maintenance tool kit, operating manuals, and full technical support from Kuntai Group.