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UD Fabric Impregnation Machine for Plates Production - High-Quality China Suppliers and Factory Solutions
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UD Fabric Impregnation Machine for Plates Production - High-Quality China Suppliers and Factory Solutions

The UD fabric impregnation machine is a specialized dispersion impregnation device, designed for manufacturers producing UD prepregs for applications such as plates, helmets, and vests. This advanced technology ensures a highly stable impregnation process, allowing for excellent resin penetration within the fibers, resulting in superior product quality. As a leading supplier and factory based in China, we are committed to providing top-notch machinery that enhances production efficiency and meets the high standards of the composite materials industry. Choose our UD fabric impregnation machine to elevate your manufacturing capabilities

    UD fabric impregnation machine description

    Kuntai Group

    Kuntai is the leader in China in UD and Crossply technology, providing customers with high-quality, high-volume production method with the lowest possible costs for the production of technical textiles and composite materials.

    Kuntai’s UD fabric impregnation machine has special patented spreading device for uniform spreading of fibers before impregnating into resin. The resin content in the UD tape is well adjusted by adjusting the solid content of the dispersion. One day each line production can be up to 600-700kgs.

    Besides impregnating, Kuntai’s UD fabric impregnation machine can also do resin coating, realizing one machine with multiple functions.

    After UD fabric impregnating process, you can use Kuntai’s UD sheet cutting machine, crossply machine, orthogonal lamination machine, inspection machine, edge cutting machine to get both soft and hard products.

    UD fabric impregnation MACHINE AUXILIARY EQUIPMENTS

    Kuntai Group
    • UD Fabric 0 Degree/90 Degree Orthogonality Pressing Laminating Machine: necessary for 2UD fabric production.
    • Automatic UD Prepregs Sheet Cutting Machine: to cut unidirectional UD fabric into sheets.
    • Crossply Machine: to make 2UD, 4UD for both soft and hard products.
    • UD Fabric Edge Cutting Machine: to trim the UD fabric edges.
    • UD Fabric Inspection Machine: to inspect the UD fabric.
    other supporting machines

    Accessories Option

    Kuntai Group
    Unwinder
    Unwinder
    Spray Device
    Spray Device
    Scatter Device
    Scatter Device
    Pressing Device
    Pressing Device
    Rewinder Device
    Rewinder Device
    Double Stand Winder
    Double Stand Winder
    Accumulator
    Accumulator
    Coating System
    Coating System
    Center Unwinder
    Center Unwinder
    Surface Rewinder
    Surface Rewinder

    ud fabric impregnation Machine Features

    Kuntai Group
    Fibre Unwinding Spreading Impregnation Lamination with Carrier Heating Drying Accumulating Rewinder
    Automatic Impregnation Lamination Line For Various Applications
    Fibre Unwinding Spreading Impregnation Lamination with Carrier Heating Drying Accumulating Rewinder
    Automatic Impregnation Lamination Line For Various Applications
    Automatic Impregnation Lamination Line For Various Applications
    • The UD fabric impregnation machine consists stable mechanical operation rollers and special-shaped devices to spread uniformly the fibre, impregnate or coat the fibre with resin glue and lamination it with carrier PE film, afterwords dry and solidify, and then go through the 0/90º orthogonal lamination or crossply machine in the back. The product has excellent features such as low density, high abrasion resistance, strong impact resistance, and strong cutting resistance.
    • The equipment applies resin adhesives onto fibres to produce non-weft fabrics for plates or helmets or vests.
    • With touch screen and PLC control system for easy operation, double rolls rewinder for nonstop continuous production, removing the tedious operation.
    • The mirror surface processed rollers are adopted for fibre feeding and fibre spreading to minimizing the damage to the fiber performance during the impregnation operation.
    • The impregnation machine uses gear drive, providing strong torque transmission and stability.
    • External oil boiler for the drying roller provides stable and uniform heating for the formation of UD prepregs after impregnation.

    ud fabric impregnation machine Technical Parameters (Customizable)

    Kuntai Group
    Machine roller width 1800mm
    Max material width 1650mm
    Gluing method Impregnating or Coating
    Spreading method Mechanical multi-roller+special shaped
    Control mode HMI+PLC
    Drive control Variable frequency drive
    Heat source mode Oil boiler
    Temperature control method Module
    Roller surface treatment Mirror surface of the friction roller of the whole machine
    Dynamic balance Mirror roller heating roller of the whole machine
    Total power 90kw
    Lamination speed 3-11m/min
    PLC Brand Mitsubishi
    Main Motor Brand Siemens
    Inverter Brand Yaskawa
    Electrical Parts Brand Schneider/Omron
    Temperature Control Brand Fuji

    ud fabric impregnation machine Application

    Kuntai Group

    Application and Usage of UD Prepregs:

    • Space and Air craft (aerospace) structure and parts
    • Blades for wind turbines
    • Automotive parts and components
    • Recreational sports equipment
    • Industrial structure and parts
    • Military
    • Civil and Building Reinforcement
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    Packaging And Shipping

    Kuntai Group

    UD Fabric Impregnation Machine Inner Package: Protective Film, Plywood Case, etc.

    UD Fabric Impregnation Machine Outside Package: Export Container

    • Machines well packed with protective film and loaded with export container;
    • One-Year-Period spare parts;
    • Tool kit
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    Above infos are only symbolic. No responsibility is accepted for the accuracy of given information. All machines details will need to be discussed and confirmed before production as per specific application requirements.

    Contact Information

    Company Name Jiangsu Kuntai Machinery Co., Ltd
    Phone / Whatsapp 008615862082187
    Address Zhengang Industrial Park, Yancheng City, Jiangsu Province, China

    Contact us

    We are a leading manufacturer of UD fabric impregnation machine, coating lamination machines, cutting machines and other materials finishing machines, pls kindly let us know your details requirements.

    Frequently Asked Questions (FAQ)

    Kuntai Group
    What is a UD fabric impregnation machine?
    A UD (Unidirectional) fabric impregnation machine is a specialized manufacturing system designed to spread fibers (such as carbon, aramid, or glass fiber) uniformly and impregnate or coat them with resin to create high-performance composite prepreg sheets or tapes.
    What is the production capacity of Kuntai's UD impregnation line?
    Each production line can produce up to 600-700 kgs of UD fabric or tape per day, depending on the material specification, resin type, and processing parameters.
    Can this machine do both resin coating and impregnation?
    Yes, Kuntai's UD fabric impregnation machine is designed with multi-functional capabilities, enabling it to perform both fiber impregnation and direct resin coating on a single machine.
    What auxiliary equipment is needed for a complete UD prepreg production line?
    A complete production setup typically requires auxiliary equipment such as the 0°/90° Orthogonality Pressing Laminating Machine, Automatic UD Prepregs Sheet Cutting Machine, Crossply Machine, Edge Cutting Machine, and UD Fabric Inspection Machine.
    What are the primary applications of the UD prepregs produced?
    UD prepregs are widely used in aerospace components, wind turbine blades, automotive parts, recreational sports equipment, industrial structures, military armor (vests/helmets), and civil building reinforcements.
    Are the technical parameters of the machine customizable?
    Yes, Kuntai provides fully customizable solutions. We can modify technical parameters such as machine roller width, speed, heating methods, and control systems to align with your specific material and application requirements.