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Breathing Waterproof Mattress Protector Laminating Machine - China Factory Suppliers for Hot Melt and Glue Solutions
Mattress Protector Laminating Machine Description
Kuntai Group
With the development of textile technology, the materials and processes of mattress protector have gradually diversified. For example, foam yarn is used for cool summer styles due to its three-dimensional structure, and the tufting process introduces synthetic fibers such as acrylic and polypropylene. Modern mattress protector design emphasizes coordination with spatial color tones, and selection should consider texture, size, and seasonal adaptability, forming styles such as flat, curtain skirt, and floor standing. As an important category in the home textile industry, its production follows the national standard FZ/T 43036-2016, covering physical properties, color fastness, and safety specifications. The industry positioning has also shifted from a single function to an overall design component for bedroom spaces.
Among above developments in mattress protector, the most popular one is laminating mattress fabric with TPU film or PTFE film. Because of its waterproof and breathable capacity, TPU film is widely used in mattress protector laminating machine. Some high-end market targeted customers choose to use more soft PTFE film for better mattress protector.
Due to the softness requirements and production cost control requirements, mattress protector laminating machine should do a very good job in controlling the glue quantity. Kuntai has designed and manufactured a series precise and glue saving gluing transfer devices.
In order to reduce the mattress protector weight, thin TPU or PTFE film is widely used in mattress protector laminating machines. Thus the laminating machine should unwind and feed the film properly without breakage or bubbles or wrinkles.
Most of the mattress protectors use knitted fabric or cotton fabric, so mattress protector laminating machine should be equipped with a series of tension control device, feeding device and width control device, etc.
Applicable Adhesives
Kuntai Group
Hot melt PUR glue, Hot melt EVA glue, Water based glue, Solvent based glue, hot melt film, etc.
Accessories Option
Kuntai Group
Unwinder
Spray Device
Scatter Device
Pressing Device
Rewinder Device
Double Stand Winder
Accumulator
Coating System
Center Unwinder
Surface Rewinder
Mattress Protector Laminating Machine Features
Kuntai Group
- Uniformly apply glue onto TPU film or PTFE film surface and make sure the least quantity glue is used to save glue cost and maintain the lightness and softness of mattress protector.
- For different mattress fabric, different unwinding devices, feeding devices, tension control devices, etc can be available for choosing the suitable mattress protector lamination machines.
- Precise and easy gluing gap and lamination gap adjustment is the key to laminate thin film/ membrane.
- PLC control and touch screen operation facilitates the lamination of mattress protector lamination machine.
- Siemens, Schneider, Yaskawa, Omron, Keyence and many other international famous brands parts can be used in Kuntai mattress protector lamination machines.
- Mattress fabrics related spreaders, openers and width control devices feed fabric smoothly and flatly, so that final product does not have bubble or wrinkle.
- Kuntai mattress protector lamination machine brings you continuous, protective and mass production.
- Low maintenance cost and quiet operation process and healthier lamination work.
- When using advanced functional fabrics, products of advanced application can be produced in Kuntai mattress protector lamination machine.
- Oil heater heating, electrical heating, electromagnetic induction heating and many other heating methods are available.
Technical Parameters
Kuntai Group
| Width | 1600mm, 1800mm, 2000mm, 3400mm, 3600mm, according to customers' requirement |
| Machine Speed | 20 to 70m/min |
| Gap Adjustment | Servo Motor Control or Mechanical Control available for choice |
| Heating Method | Oil Heating, Natural Gas Heating, Electromagnetic Induction Heating, Electrical Heating Available for Customization |
| Cooling Device | Cooling Rollers, Chiller available on request |
| Machine Heating Power | 45-80kw, Customizable |
| Voltage | 220v, 380v, 415v, 440v, as per user's factory nearby power supply |
| Control system | Touch screen, PLC, servo motor |
| Varieties |
a. Machine roller width b. Coating function c. Feeding methods d. Unwinding and rewinding methods |
Application
Kuntai Group
Mattress Protector lamination machine is widely used in middle and high home textile industries and it can also laminate the following items:
✓ Nonwoven+TPU for medical protection suits
✓ PVC + table fabric for table covers
✓ Fabric with foam or other materials for pets mat
✓ Cotton fabrics for babies wearings
Packaging And Shipping
Kuntai Group
Mattress Protector Lamination Machine Inner Package: Protective Film, etc.
Mattress Protector Lamination Machine Outside Package: Export Container
Machines well packed with protective film and loaded with export container;
One-Year-Period spare parts;
Tool kit
Above infos are only symbolic. No responsibility is accepted for the accuracy of given information. All machines details will need to be discussed and confirmed before production as per specific application requirements.
Contact Information
Manufacturer:
Jiangsu Kuntai Machinery Co., Ltd
Jiangsu Kuntai Machinery Co., Ltd
Phone/Whatsapp:
008615862082187
008615862082187
Address:
Zhengang Industrial Park, Yancheng City, Jiangsu Province, China
Zhengang Industrial Park, Yancheng City, Jiangsu Province, China
Contact us
We are a leading manufacturer of coating lamination machines, cutting machines and other materials finishing machines, pls kindly let us know your details requirements.
Frequently Asked Questions (FAQ)
Kuntai Group
Q
What types of films are commonly used with the Kuntai mattress protector laminating machine?
TPU (Thermoplastic Polyurethane) film is widely used due to its waterproof and breathable capacities. For higher-end products, customers often choose softer PTFE (Polytetrafluoroethylene) film to achieve a premium texture and feel.
Q
How does the machine control the glue quantity to maintain fabric softness?
Kuntai has designed and manufactured precise, glue-saving gluing transfer devices. These mechanisms ensure accurate adjustment of the gluing and lamination gaps, applying the minimum required glue quantity to control cost while maintaining the softness and lightness of the mattress protector.
Q
What kinds of adhesives can be used in this laminating system?
The machine is compatible with a wide range of adhesives, including Hot melt PUR glue, Hot melt EVA glue, Water-based glue, Solvent-based glue, and hot melt film.
Q
How does the machine process stretchable fabrics like knitted or cotton fabrics without wrinkles?
To handle knitted or cotton fabrics smoothly, the laminating machine is equipped with specialized tension control devices, fabric feeding devices, spreaders, openers, and width control systems to ensure the fabric remains flat and bubble-free throughout production.
Q
What customizable heating options are available for the lamination process?
Kuntai offers multiple heating methods to suit different facility requirements, including Oil heating, Electrical heating, Natural Gas heating, and Electromagnetic Induction heating.
Q
What other applications is this lamination machine suitable for?
Beyond mattress protectors, it is widely used to laminate nonwoven with TPU for medical protective suits, PVC with table fabric for table covers, fabric with foam for pet mats, and cotton fabrics for baby wearings.