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High Productivity UD Prepregs Impregnation Machine from China Suppliers and Factory for Technical Textiles
UD prepregs IMPREGNATING machine description
UD PREPREGS IMPREGNATING MACHINE AUXILIARY EQUIPMENTS
- 1. UD Fabric 0 Degree/90 Degree Orthogonality Pressing Laminating Machine
- 2. Automatic UD Prepregs Sheet Cutting Machine
- 3. Crossply Machine
- 4. UD Fabric Edge Cutting Machine
- 5. UD Fabric Inspection Machine
Accessories Option
ud Prepregs impregnating Machine Features
- 1. The UD prepregs impregnating machine adopts stable mechanical operation rollers and special-shaped devices to spread the fibre uniformly, impregnate or coat with resin glue and lamination with the carrier PE film, dry and solidify, and then go through the 0/90º orthogonal lamination or crossply machine in the back. The product has excellent properties such as low density, abrasion resistance, impact resistance, and strong cutting resistance.
- 2. The equipment uses resin adhesives to produce non-weft fabrics.
- 3. With HMI+PLC control system for easy operation, double rolls rewinder for high production efficiency, replacing the tedious operation.
- 4. The mirror surface processing rollers are used for fibre pulling and fibre laying to ensure that the damage to the fiber performance is reduced to the greatest extent during the operation.
- 5. The machine adopts gear transmission, which has strong torque transmission and stability.
- 6. Drying roller uses external oil boiler, which provides stable and uniform heating for the forming of UD prepregs.
ud prepregs impregnating machine Technical Parameters (Customizable)
| Machine roller width | 1800mm |
| Max material width | 1650mm |
| Gluing method | Impregnating or Coating |
| Spreading method | Mechanical multi-roller+special shaped |
| Control mode | HMI+PLC |
| Drive control | Variable frequency drive |
| Heat source mode | Oil heater |
| Temperature control method | Module |
| Roller surface treatment | Mirror surface of the friction roller of the whole machine |
| Dynamic balance | Mirror roller heating roller of the whole machine |
| Total power | 90kw |
| Lamination speed | 3-11m/min |
| PLC Brand | Mitsubishi |
| Main Motor Brand | Siemens |
| Inverter Brand | Yaskawa |
| Electrical Parts Brand | Schneider/Omron |
| Temperature Control Brand | Fuji |
ud prepregs impregnating machine Application
- Space and Air craft (aerospace) structure and parts
- Blades for wind turbines
- Automotive parts and components
- Recreational sports equipment
- Industrial structure and parts
- Military
- Civil and Building Reinforcement
Packaging And Shipping
- Machines well packed with protective film and loaded with export container;
- One-Year-Period spare parts;
- Tool kit
Above infos are only symbolic. No responsibility is accepted for the accuracy of given information. All machines details will need to be discussed and confirmed before production as per specific application requirements.
Contact Info
008615862082187
Zhengang Industrial Park, Yancheng City, Jiangsu Province, China
Contact us
We are a leading manufacturer of coating lamination machines, cutting machines and other materials finishing machines, pls kindly let us know your details requirements.
Frequently Asked Questions
1. What raw materials can the Kuntai UD prepregs impregnating machine process?
The machine is designed to prepreg strong UHMWPE (ultra-high-molecular-weight polyethylene) fibers, which feature the lightest weight and specific gravity, or high-modulus polyethylene fibers and Aramid fibers.
2. What functions does the impregnating machine perform during production?
It uniformly places and spreads the fibers according to the final product target requirements, precisely impregnates or coats them with resin based on different applications, and then laminates them with a carrier film.
3. What auxiliary equipment does Kuntai offer to support the UD prepregs line?
Kuntai provides 2UD heat pressing laminating machines, 2UD/4UD crossply machines, automatic UD fabric sheets cutting machines, UD prepregs edge cutting machines, and UD fabric inspection machines.
4. What type of control system and key components are used?
The machine features a user-friendly HMI+PLC control system (utilizing Mitsubishi PLC). Key electric and driving components are from top global brands like Siemens (Main Motor), Yaskawa (Inverter), Schneider/Omron (Electrical Parts), and Fuji (Temperature Control).
5. What are the key applications of the finished UD prepreg materials?
Finished UD prepregs are widely used in aerospace structures and parts, wind turbine blades, automotive components, recreational sports equipment, industrial structures, military applications, and civil/building reinforcement.
6. How is the heating system managed to ensure stable prepreg formation?
The drying roller uses an external oil boiler (oil heater) system, which provides highly stable and uniform heating essential for the precise forming of UD prepregs.