Wechat: ANNIELV88
High Productivity UD Prepregs Impregnation Machine from China Suppliers and Factory for Technical Textiles Industry
UD prepregs IMPREGNATING machine description
Kuntai GroupUD PREPREGS IMPREGNATING MACHINE AUXILIARY EQUIPMENTS
Kuntai Group- 1. UD Fabric 0 Degree/90 Degree Orthogonality Pressing Laminating Machine
- 2. Automatic UD Prepregs Sheet Cutting Machine
- 3. Crossply Machine
- 4. UD Fabric Edge Cutting Machine
- 5. UD Fabric Inspection Machine
Other Supporting Machines
Accessories Option
Kuntai Group
Unwinder
Spray Device
Scatter Device
Pressing Device
Rewinder Device
Double Stand Winder
Accumulator
Coating System
Center Unwinder
Surface Rewinder
UD Prepregs Impregnating Machine Features
Kuntai Group
-
1. The UD prepregs impregnating machine adopts stable mechanical operation rollers and special-shaped devices to spread the fibre uniformly, impregnate or coat with resin glue and lamination with the carrier PE film, dry and solidify, and then go through the 0/90º orthogonal lamination or crossply machine in the back. The product has excellent properties such as low density, abrasion resistance, impact resistance, and strong cutting resistance.
-
2. The equipment uses resin adhesives to produce non-weft fabrics.
-
3. With HMI+PLC control system for easy operation, double rolls rewinder for high production efficiency, replacing the tedious operation.
-
4. The mirror surface processing rollers are used for fibre pulling and fibre laying to ensure that the damage to the fiber performance is reduced to the greatest extent during the operation.
-
5. The machine adopts gear transmission, which has strong torque transmission and stability.
-
6. Drying roller uses external oil boiler, which provides stable and uniform heating for the forming of UD prepregs.
Technical Parameters (Customizable)
Kuntai Group| Machine roller width | 1800mm |
| Max material width | 1650mm |
| Gluing method | Impregnating or Coating |
| Spreading method | Mechanical multi-roller+special shaped |
| Control mode | HMI+PLC |
| Drive control | Variable frequency drive |
| Heat source mode | Oil heater |
| Temperature control method | Module |
| Roller surface treatment | Mirror surface of the friction roller of the whole machine |
| Dynamic balance | Mirror roller heating roller of the whole machine |
| Total power | 90kw |
| Lamination speed | 3-11m/min |
| PLC Brand | Mitsubishi |
| Main Motor Brand | Siemens |
| Inverter Brand | Yaskawa |
| Electrical Parts Brand | Schneider/Omron |
| Temperature Control Brand | Fuji |
UD prepregs impregnating machine Application
Kuntai Group- Space and Air craft (aerospace) structure and parts
- Blades for wind turbines
- Automotive parts and components
- Recreational sports equipment
- Industrial structure and parts
- Military
- Civil and Building Reinforcement
Packaging And Shipping
Kuntai Group- Machines well packed with protective film and loaded with export container;
- One-Year-Period spare parts;
- Tool kit
Please Note: Above infos are only symbolic. No responsibility is accepted for the accuracy of given information. All machines details will need to be discussed and confirmed before production as per specific application requirements.
Contact Us
We are a leading manufacturer of coating lamination machines, cutting machines and other materials finishing machines, pls kindly let us know your details requirements.
Frequently Asked Questions (FAQ)
Kuntai GroupQ1: What materials can the UD prepregs impregnating machine process?
The machine is designed to prepreg strong UHMWPE (Ultra-High-Molecular-Weight Polyethylene) fibers and Aramid fibers, which feature lightweight specific gravity combined with ultra-high strength and high modulus properties.
Q2: How does the fiber spreading and impregnation process work?
The machine utilizes stable mechanical operation rollers and specialized devices to spread the fibers uniformly. It then precisely impregnates or coats the fibers with resin adhesive according to specific application needs before laminating them with a carrier film.
Q3: What control features does the machine offer for operation and efficiency?
It features an integrated HMI+PLC control system (using Mitsubishi PLC, Siemens motors, and Yaskawa inverters) for simplified, user-friendly operation. It also includes double rolls rewinders to maximize production efficiency.
Q4: Are the technical parameters of the machine customizable?
Yes. The technical parameters such as machine roller width, material width, gluing methods, heating modes, and drive systems can be customized to match your specific production requirements.
Q5: What are the main applications of the UD prepregs produced?
UD prepregs are widely used in aerospace structures, wind turbine blades, automotive parts, recreational sports equipment, military defense, industrial components, and civil structural reinforcement.
Q6: What packaging is provided for shipping the impregnating machine?
The machine is tightly wrapped in protective film and secured with plywood cases for the inner package, and loaded into standard export containers for outside packaging to ensure safe transit.