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China UHMWPE UD Fabric Prepreg Machine Suppliers - Automatic Factory for PE and Aramid Fiber Production
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China UHMWPE UD Fabric Prepreg Machine Suppliers - Automatic Factory for PE and Aramid Fiber Production

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Introducing our advanced UHMWPE UD Fabric Prepreg Machine, an essential solution for manufacturers seeking high-quality prepregs from PE or aramid fibers to create exceptional UD fabrics. As a leading factory in China, we specialize in providing cutting-edge machinery designed to streamline the production process, Our prepreg machine features a comprehensive system that includes Unwinding, Spreading, Impregnating, and Laminating with Carrier, ensuring optimal performance and efficiency. Additionally, the integrated Heating Drying and Accumulating processes, coupled with a Double Roll Automatic Changing Rewinder, enhance productivity and reduce downtime, Trust our factory as your reliable supplier for innovative prepreg technology, aimed at elevating your production capabilities in the competitive fabric industry. Choose us to access the best solutions that meet your manufacturing needs in China
    MORE DETAILS AND CUSTOMIZATION

    Prepreg Machine Description

    Kuntai Group
    Place the fiber on the rack of prepreg machine, roll back to the cluster device and arrange in parallel. Then parallel them after the cluster pass through the finishing device to form the parallel and closely packed filament bundles. After the spread of the fibre, add tension to ensure the smoothness of the fibre. After impregnating the fiber with the adhesive device, combining with the membrane after the adhesive device. After the heat roller evaporation resin curing, forming the fabric.

    Applicable Adhesives

    Kuntai Group
    Resin, hot melt film, etc.

    Accessories Option

    Kuntai Group
    Unwinder

    Unwinder

    Spray Device

    Spray Device

    Scatter Device

    Scatter Device

    Pressing Device

    Pressing Device

    Rewinder Device

    Rewinder Device

    Double Stand Winder

    Double Stand Winder

    Accumulator

    Accumulator

    Coating System

    Coating System

    Center Unwinder

    Center Unwinder

    Surface Rewinder

    Surface Rewinder

    Prepreg Machine Features

    Kuntai Group
    Fibre Unwinding Spreading Impregnation Lamination
    Automatic Impregnation Lamination Line
    Fibre Unwinding Spreading Impregnation Lamination Detail
    Automatic Impregnation Lamination Line View 2
    Automatic Impregnation Lamination Line View 3
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    1. The non-weft fabric production line adopts stable mechanical operation rollers and special-shaped devices to spread the fibre evenly, impregnate with resin glue and lamination with the carrier PE film, dry and solidify, and then go through the 0/90º orthogonal lamination in the back. The product has excellent properties such as low density, abrasion resistance, impact resistance, and strong cutting resistance.

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    2. The equipment uses resin adhesives to produce non-weft fabrics.

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    3. Adopt HMI+PLC control system, easy operation, high production efficiency, and reduce the tedious operation.

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    4. The mirror surface processing rollers are used for fibre pulling and fibre laying to ensure that the damage to the fiber performance is reduced to the greatest extent during the operation.

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    5. The machine adopts gear transmission, which has strong torque transmission and stability.

    Technical Parameters (Customizable)

    Kuntai Group
    Machine roller width 1800mm
    Max material width 1650mm
    Gluing method Dipping glue
    Spreading method Mechanical multi-roller+special shaped
    Control mode HMI+PLC
    Drive control Variable frequency drive
    Heat source mode Oil heater
    Temperature control method Module
    Roller surface treatment Mirror surface of the friction roller of the whole machine
    Dynamic balance Mirror roller heating roller of the whole machine
    Total power 90kw
    Lamination speed 3-11m/min
    PLC Brand Mitsubishi
    Main Motor Brand Siemens
    Inverter Brand Yaskawa
    Electrical Parts Brand Schneider/Omron
    Temperature Control Brand Fuji

    Prepreg Machine Application

    Kuntai Group

    Application and Usage of Prepregs

    • Space and Air craft (aerospace) structure and parts
    • Blades for wind turbines
    • Automotive parts and components
    • Recreational sports equipment
    • Industrial structure and parts
    • Military
    • Civil and Building Reinforcement
    Product Application
    Application 2
    Application 3
    Application 4
    Application 5
    Application 6

    Packaging And Shipping

    Kuntai Group

    Prepreg Machine Package Details:

    • Inner Package: Protective Film, etc.
    • Outside Package: Export Container
    • Machines well packed with protective film and loaded with export container;
    • One-Year-Period spare parts;
    • Tool kit
    Packing Process 1
    Packing Process 2
    Packing Process 3
    Packing Process 4
    Packing Process 5
    Packing Process 6
    Packing Process 7
    Packing Process 8
    ⚠️

    Above infos are only symbolic. No responsibility is accepted for the accuracy of given information. All machines details will need to be discussed and confirmed before production as per specific application requirements.

    Contact Info

    Company Name

    Jiangsu Kuntai Machinery Co., Ltd

    Phone/Whatsapp 008615862082187
    Address

    Zhengang Industrial Park, Yancheng City, Jiangsu Province, China

    Contact Us

    We are a leading manufacturer of coating lamination machines, cutting machines and other materials finishing machines, pls kindly let us know your details requirements.

    Frequently Asked Questions (FAQ)

    What is a prepreg machine and how does it work?
    A prepreg machine places fibers on a rack, aligns them in parallel, and processes them through a finishing device to form packed filament bundles. The fibers are tensioned, impregnated with adhesive, laminated with carrier films, and cured via heat rollers to form the final fabric.
    What types of adhesives can be used with this machine?
    The Kuntai prepreg machine supports resin adhesives, hot melt films, and other compatible bonding agents to produce high-quality non-weft fabrics.
    Can the technical parameters of the prepreg machine be customized?
    Yes, all technical parameters such as machine roller width, material width, gluing methods, and heating configurations can be customized according to specific production and application requirements.
    What are the primary applications of prepreg materials?
    Prepreg materials are widely used in aerospace structures, wind turbine blades, automotive components, recreational sports equipment, industrial structures, military equipment, and civil building reinforcement.
    How is the prepreg machine packaged for international shipping?
    The machine is securely wrapped in protective film for the inner package and loaded into export containers for the outer package. Additionally, it comes with a tool kit and spare parts for a one-year period.
    What control and drive systems are equipped on the machine?
    The machine features an advanced HMI+PLC control system (using Mitsubishi PLC) and a variable frequency drive system (powered by Siemens main motors and Yaskawa inverters) for reliable operation.