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China Powder Scatter Lamination Machine Suppliers - High-Speed, Automatic Lamination Factory Equipment
powder scatter lamination machine description
Kuntai Group
Hot Melt Powder Scatter Lamination process mainly involves evenly scattering hot melt powder on the carpet/mat/interlining through the combination of powder roller, knives, and sieves. After spreading hot melt powder on the base material, the hot melt powder is dried in an oven until it is in a molten state, and then pressed together with face material to form a laminated product.
The powder scattering part consist of frame, powder scattering roller, scraper, hopper, brush, screen, swing mechanism and other parts. Scattering is precise and even: with high precision powder scattering head, powder is sent to hopper after automatic powder suction. Powder tank is equipped with automatic powder spreading device. With roller and blade cooperation rotation, carbon powder is evenly scattered to base material. Brush adopt CAM connecting rod type left and right fast high-frequency vibration to brush powder evenly. The brush lower part adopts double screen high frequency left and right vibration at the same time. This ensures that the powder is evenly scattered on the base material.
Different types of unwinders, feeding devices, drying devices, laminating devices, cooling devices and rewinders are available for choice as per different application requirements.
powder scatter lamination machine Applicable adhesives
Kuntai Group
HDPE
LDPE
PE
PA
EVA
Accessories Option
Kuntai Group
Scatter Device
Pressing Device
Rewinder Device
Unwinder
Spray Device
Double Stand Winder
Accumulator
Coating System
Center Unwinder
Surface Rewinder
powder scatter lamination machine Features
Kuntai Group
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Versatility of application.
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Different machine structure designs based on different power sources.
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High precision of even powder scatter.
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Powder mixture devices are available on request.
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Careful treatment of material during process, catering to different melting points of different powders and also materials temperature requirements.
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KUNTAI designs a number of unwinders, feeding devices, drying devices, lamination devices, cooling devices that are suitable for the process depending on material type and final product.
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For stretchable fabric, such as mattress fabric, garment fabric, KUNTAI uses unique tension control system and conveyor system, so that the fabrics feed in order.
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Advanced heat preservation technology available for saving energy and improving productivity.
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If required, after lamination, there will be cutting process for online cutting to get final product.
Technical Parameters (Customizable)
Kuntai Group| Max Material Width | 1200mm, 1600mm, 1800mm, 2400mm, 3200mm, 3400mm, 5000mm, according to customers' requirement |
| Machine Roller Width | 1400mm, 1800mm, 2000mm, 2600mm, 3400mm, 3600mm, 5200mm, according to customers' requirement |
| Machine Speed | 5-35m/min, according to customers' requirement |
| Gap Adjustment | Servo Motor Control |
| Heating Method | Oil Heating, electricity, etc as per customers’ requirements |
| Cooling Method | Cooling fan, cooling rollers, chiller, as per customers’ request |
| Voltage | 220v, 380v, Customizable |
| Control system | PLC, Servo Motor |
| Varieties |
a. With or without cutting/laminating process b. Different unwinding stands c. Different feeding devices d. Double layers or trilayers lamination |
powder scatter lamination machine Application
Kuntai Group
Various advantages of KUNTAI hot melt powder scatter lamination machines realize the below applications:
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Upholstery industry, including carpet, blanket, mats, etc.
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Decorative industry, including automotive interiors (footpads, mats, etc).
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Functional sports wear.
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Interlining for clothing and shoe industry.
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Technical compounds, including A/C filters.
powder scatter lamination machine Packaging And Shipping
Kuntai Group
Inner Package: Protective Film, etc.
Outside Package: Export Container
Outside Package: Export Container
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Machines well packed with protective film and loaded with export container;
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One-Year-Period spare parts;
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Tool kit
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Above infos are only symbolic. No responsibility is accepted for the accuracy of given information. All machines details will need to be discussed and confirmed before production as per specific application requirements.
Contact Information
Company Name
Jiangsu Kuntai Machinery Co., Ltd
Phone / Whatsapp
008615862082187
Factory Address
Zhengang Industrial Park, Yancheng City, Jiangsu Province, China
Contact Us
We are a leading manufacturer of coating lamination machines, cutting machines and other materials finishing machines. Please let us know your requirements.
Frequently Asked Questions (FAQ)
QA Section
Q1:
How does the Hot Melt Powder Scatter Lamination process work?
The process involves evenly scattering hot melt powder onto a base material (such as carpet, mat, or interlining) using a powder roller, scraper, and vibratory sieves. The powder is then heated in an oven to a molten state and pressed together with the face material to form a laminated structure.
Q2:
What adhesives are compatible with this machine?
The machine is compatible with various thermoplastic powders including HDPE, LDPE, PE, PA, EVA, and others, depending on your lamination requirements.
Q3:
What configurations are customizable for the Kuntai lamination machine?
We offer customizations for maximum material width, roller width, machine speed, heating method (oil or electricity), cooling method (chiller, fan, or cooling rollers), and optional inline cutting or multiple layer lamination systems.
Q4:
How does Kuntai ensure the precision of the powder scattering?
We utilize a high-precision scattering head combined with an automatic powder suction system. The brush uses a CAM connecting rod vibration system alongside a double-screen high-frequency vibration mechanism, ensuring the powder is distributed with extreme uniformity.
Q5:
What are the primary industrial applications for this machine?
This machine is widely used in the upholstery industry (carpets, blankets, mats), decorative industries (automotive interiors, footpads), functional sportswear, interlinings for clothing and footwear, and technical compounds like air conditioning filters.
Q6:
What packaging and shipping standards are followed?
The machine is wrapped in a protective film for the inner package and shipped in an export container. Additionally, we provide a tool kit and a one-year supply of essential spare parts.