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China Multifunctional Foam Lamination Machine - Top Suppliers & Reliable Factory for Garment, Sofa, and Car Interior Solutions
FOAM LAMINATING MACHINE description
Kuntai Group
Because there are many types of foam, like PU foam, EVA foam, XPE foam, fire retartant foam, etc, there are numerous different applications for foam. Therefore, there are various types of foam lamination machines.
In shoes or footwear industry, people always laminate eva foam with fabric or mesh or artificial leather. Initially for shoes, water based glue lamination machine is very popular because machine is economical and glue is cheap, while along with the increasing labor wages or salary, people starts thinking about reducing labor cost, therefore more and more automatic or intelligent lamination machines come into being. Nowadays, environmential production and health issue becomes more and more important in daliy life, this brings a further improvement in foam lamnation machine, that is to use hot melt glue in foam laminating.
Besides in shoes industry, foam lamination machine are widely used in garment industry, especially in lady's bra cup manufacturing. In this kind of application, water based glue foam lamination machine and hot melt PUR glue foam lamination machine are popular.
The third application of foam lamination machine is in car interior decoration. In auto industry, the most popular foam lamination machine is flame lamination machine and the foam to be used is fire retartant foam. It is to burn the surface of the foam and make it sticky and bond with fabric or artificial leather.
Sure, foam lamination machine also have other different applications like in construction, insulation, etc. In order to meet all these different application requirements, Kuntai has developped and manufactured a serious foam lamination machines with different feeding and tension control and gap adjustment devices.
Applicable adhesives
Kuntai Group
Hot melt PUR glue
Hot melt EVA glue
Water based glue
Solvent based glue
hot melt film
Accessories Option
Kuntai Group
Unwinder
Spray Device
Scatter Device
Pressing Device
Rewinder Device
Double Stand Winder
Accumulator
Coating System
Center Unwinder
Surface Rewinder
FOAM LAMINATING Machine Features
Kuntai Group
- Uniformly apply glue onto foam surface and make sure the glue will not soak into foam, to better control glue quantity and save cost.
- For different application requirements, different types of glue can be used in foam lamination machine.
- Precise and easy gluing gap and lamination gap adjustment is crucial to keep foam thickness during lamination.
- PLC control can record and save the gap, speed, other data of foam lamination, so that the operators only need to read the previous preset data to recall the relavant operation for each product.
- Siemens, Schneider, Yaskawa, Omron, Keyence and many other international famous brands parts can be used in Kuntai foam lamination machines.
- Different types of foam requires different tension control and feeding methods. Kuntai designs and makes a variety of foam control systems to better preserve foam itself capacity during lamination process.
- Foam related spreaders,openers and width control devices feed foam smoothly and flatly, so that final product does not have bubble or wrinkle.
- High productivity, high efficiency, high flexibility and continuous operation can be realized in Kuntai foam lamination machines.
- Low maintenance cost and less running noise and more user friendly.
- When using functional bonding media, products of advanced application can be produced in Kuntai foam lamination machine.
- Kuntai produces many types of special rewinders for foam, making sure foam is not pressed too hard after lamination.
- Oil heater heating, electrical heating,electromagnetic induction heating and many other heating methods are available.
Technical Parameters (Customizable)
Kuntai Group
| Width | 1600mm, 1800mm, 2000mm, 3400mm, 3600mm, according to customers' requirement |
|---|---|
| Machine Speed | 20 to 70m/min |
| Gap Adjustment | Servo Motor Control or Mechanical Control available for choice |
| Heating Method | Oil Heating, Natural Gas Heating, Electromagnetic Induction Heating, Electrical Heating Available for Customization |
| Cooling Device | Cooling Rollers, Chiller available on request |
| Machine Heating Power | 45-80kw, Customizable |
| Voltage | 220v, 380v, 415v, 440v, as per user's factory nearby power supply |
| Control system | Touch screen, PLC, servo motor |
| Varieties |
a. Machine roller width b. Coating function c. Feeding methods d. Unwinding and rewinding methods |
Application
Kuntai Group
Foam lamination machine is widely used in various industries, such as outdoor clothing, functional and protective clothing, auto interiors, home textiles and decoration, advanced textiles, footwear, packaging and many other industries. Foam lamination machine can laminate below materials:
- EVA + PVC, PU or artificial leather
- EVA + fabric (For shoe materials, etc.)
- Neoprene + fabric (For diving fabrics, diving suits, etc.)
- PU foam + fabric (For bras, car interior seats, etc.)
Packaging And Shipping
Kuntai Group
Foam Lamination Machine Inner Package: Protective Film, etc.
Foam Lamination Machine Outside Package: Export Container
- Machines well packed with protective film and loaded with export container;
- One-Year-Period spare parts;
- Tool kit
Above infos are only symbolic. No responsibility is accepted for the accuracy of given information. All machines details will need to be discussed and confirmed before production as per specific application requirements.
Jiangsu Kuntai Machinery Co., Ltd
Phone/Whatsapp:
008615862082187
008615862082187
Address:
Zhengang Industrial Park, Yancheng City, Jiangsu Province, China
Zhengang Industrial Park, Yancheng City, Jiangsu Province, China
Contact us
We are a leading manufacturer of coating lamination machines, cutting machines and other materials finishing machines, pls kindly let us know your details requirements.
Frequently Asked Questions (FAQ)
Kuntai Group
Q1: What types of foam materials can Kuntai lamination machines process?
Our machines are highly versatile and can process various foam types including PU foam, EVA foam, XPE foam, fire retardant foam, neoprene, and more, laminating them with fabrics, mesh, or artificial leathers.
Q2: Which adhesives are compatible with your foam laminating machines?
Kuntai foam lamination machines support a wide range of bonding media, including Hot Melt PUR glue, Hot Melt EVA glue, Water-based glue, Solvent-based glue, and hot melt films.
Q3: How does the machine prevent foam thickness compression during lamination?
We integrate precise gluing gap and lamination gap adjustments (available with Servo Motor or Mechanical Control) along with specialized tension control and feeding devices to preserve the foam's original capacity and structure.
Q4: What heating methods are available for customization?
To fit different factory setups, we provide multiple heating options including Oil Heating, Natural Gas Heating, Electromagnetic Induction Heating, and Electrical Heating.
Q5: Can the machine settings be saved for repeat production runs?
Yes, our machines feature advanced PLC systems with touch screens that can record and save operation parameters such as gap size, speed, and temperature, allowing operators to easily recall preset data for different products.
Q6: How are the machines packaged for international shipping?
The inner packaging consists of a protective film wrap to prevent moisture and scratching, while the outside package is secured directly inside standard export containers. We also include a tool kit and a one-year supply of spare parts.