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Breathing Waterproof Mattress Protector Laminating Machine - China Suppliers & Factory for Hot Melt and Solvent Adhesive Solutions
Mattress Protector Laminating Machine Description
Kuntai Group
With the development of textile technology, the materials and processes of mattress protector have gradually diversified. For example, foam yarn is used for cool summer styles due to its three-dimensional structure, and the tufting process introduces synthetic fibers such as acrylic and polypropylene. Modern mattress protector design emphasizes coordination with spatial color tones, and selection should consider texture, size, and seasonal adaptability, forming styles such as flat, curtain skirt, and floor standing. As an important category in the home textile industry, its production follows the national standard FZ/T 43036-2016, covering physical properties, color fastness, and safety specifications. The industry positioning has also shifted from a single function to an overall design component for bedroom spaces.
Among above developments in mattress protector, the most popular one is laminating mattress fabric with TPU film or PTFE film. Because of its waterproof and breathable capacity, TPU film is widely used in mattress protector laminating machine. Some high-end market targeted customers choose to use more soft PTFE film for better mattress protector.
Core Design Advantages:
- Due to the softness requirements and production cost control requirements, mattress protector laminating machine should do a very good job in controlling the glue quantity. Kuntai has designed and manufactured a series precise and glue saving gluing transfer devices.
- In order to reduce the mattress protector weight, thin TPU or PTFE film is widely used in mattress protector laminating machines. Thus the laminating machine should unwind and feed the film properly without breakage or bubbles or wrinkles.
- Most of the mattress protectors use knitted fabric or cotton fabric, so mattress protector laminating machine should be equipped with a series of tension control device, feeding device and width control device, etc.
Applicable Adhesives
Kuntai Group
The machine supports a wide range of bonding agents to match different product specifications:
Supported Bonding Media: Hot melt PUR glue, Hot melt EVA glue, Water based glue, Solvent based glue, hot melt film, etc.
Accessories Option
Kuntai Group
Unwinder
Spray Device
Scatter Device
Pressing Device
Rewinder Device
Double Stand Winder
Accumulator
Coating System
Center Unwinder
Surface Rewinder
Mattress Protector Laminating Machine Features
Kuntai Group
- Uniformly apply glue onto TPU film or PTFE film surface and make sure the least quantity glue is used to save glue cost and maintain the lightness and softness of mattress protector.
- For different mattress fabric, different unwinding devices, feeding devices, tension control devices, etc can be available for choosing the suitable mattress protector lamination machines.
- Precise and easy gluing gap and lamination gap adjustment is the key to laminate thin film/ membrane.
- PLC control and touch screen operation facilitates the lamination of mattress protector lamination machine.
- Siemens, Schneider, Yaskawa, Omron, Keyence and many other international famous brands parts can be used in Kuntai mattress protector lamination machines.
- Mattress fabrics related spreaders, openers and width control devices feed fabric smoothly and flatly, so that final product does not have bubble or wrinkle.
- Kuntai mattress protector lamination machine brings you continuous, protective and mass production.
- Low maintenance cost and quiet operation process and healthier lamination work.
- When using advanced functional fabrics, products of advanced application can be produced in Kuntai mattress protector lamination machine.
- Oil heater heating, electrical heating, electromagnetic induction heating and many other heating methods are available.
Technical Parameters
Kuntai Group| Width | 1600mm, 1800mm, 2000mm, 3400mm, 3600mm, according to customers' requirement |
|---|---|
| Machine Speed | 20 to 70m/min |
| Gap Adjustment | Servo Motor Control or Mechanical Control available for choice |
| Heating Method | Oil Heating, Natural Gas Heating, Electromagnetic Induction Heating, Electrical Heating Available for Customization |
| Cooling Device | Cooling Rollers, Chiller available on request |
| Machine Heating Power | 45-80kw, Customizable |
| Voltage | 220v, 380v, 415v, 440v, as per user's factory nearby power supply |
| Control system | Touch screen, PLC, servo motor |
| Varieties |
a. Machine roller width b. Coating function c. Feeding methods d. Unwinding and rewinding methods |
Application
Kuntai Group
Mattress Protector lamination machine is widely used in middle and high home textile industries and it can also laminate the following items:
- Nonwoven+TPU for medical protection suits
- PVC + table fabric for table covers
- Fabric with foam or other materials for pets mat
- Cotton fabrics for babies wearings
Packaging And Shipping
Kuntai Group
Our packaging process ensures safe transit and delivery:
- Mattress Protector Lamination Machine Inner Package: Protective Film, etc.
- Mattress Protector Lamination Machine Outside Package: Export Container
- Machines well packed with protective film and loaded with export container;
- One-Year-Period spare parts;
- Tool kit
Above infos are only symbolic. No responsibility is accepted for the accuracy of given information. All machines details will need to be discussed and confirmed before production as per specific application requirements.
Contact Info
Jiangsu Kuntai Machinery Co., Ltd
Address: Zhengang Industrial Park, Yancheng City, Jiangsu Province, China
Address: Zhengang Industrial Park, Yancheng City, Jiangsu Province, China
Phone/Whatsapp: 008615862082187
Contact Us
We are a leading manufacturer of coating lamination machines, cutting machines and other materials finishing machines, pls kindly let us know your details requirements.
Frequently Asked Questions
FAQWhat types of films can be processed by the mattress protector laminating machine?
The machine is highly compatible with thin TPU (Thermoplastic Polyurethane) and PTFE (Polytetrafluoroethylene) films. TPU film is widely used for its excellent waterproof and breathable capacity, while softer PTFE film is selected for high-end market target products.
Which adhesives are compatible with this laminating machine?
The machine is designed to work with various adhesives including Hot melt PUR glue, Hot melt EVA glue, Water-based glue, Solvent-based glue, and hot melt film, offering great flexibility depending on your application needs.
How does the machine control the glue quantity to maintain fabric softness?
To meet softness requirements and control production costs, Kuntai has designed a series of precise and glue-saving gluing transfer devices. These devices apply the minimum necessary glue quantity uniformly onto the film surface to save costs while keeping the mattress protector light and soft.
How does the machine prevent bubbles, wrinkles, or breakage in thin films?
The machine features specialized unwinding and feeding systems optimized for thin TPU or PTFE films. Additionally, for knitted or cotton fabrics, it is equipped with tension control devices, fabric spreaders, openers, and width control devices to ensure smooth, bubble-free, and wrinkle-free lamination.
What heating methods are available for customization?
We offer multiple heating options to suit your factory's resources and production requirements, including Oil Heating, Electrical Heating, Electromagnetic Induction Heating, and Natural Gas Heating.
What is included in the packaging and shipping package?
Our machines are securely wrapped in a protective film for the inner package and loaded into standard export containers for the outer package. Every shipment includes a one-year supply of spare parts and a complete tool kit for maintenance.