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Automatic Impregnation Lamination Machine - China Suppliers & Factory for UHMWPE, Aramid, and Carbon Fibre Products
Description
Place the fiber bobbins on the rack, unwind and feed to the cluster device and arrange fibers in parallel. Then parallel them after the cluster pass through the finishing device to form the parallel and closely packed filament bundles. After the spreading of the fibres, add tension to ensure the smoothness of the fibres. After impregnating the fiber with resin or adhesive, laminating the carrier membrane through the uniform filament bundle after the adhesive device. Afterwards, the heat roller evaporates resin solvent and curing, forming the unidirectional fabric.
Apart from impregnating fibres, people also impregnating fabrics, thus Kuntai also designs and manufactures various fabric impregnating machines for various industries.
Applicable Adhesives
Resin, fire retardant chemical, etc.
Accessories Option
Unwinder
Spray Device
Scatter Device
Pressing Device
Rewinder Device
Double Stand Winder
Accumulator
Coating System
Center Unwinder
Surface Rewinder
Machine Features
- 1 The non-weft fabric production line adopts stable mechanical operation rollers and special-shaped devices to spread the fibre evenly, impregnate with resin glue and lamination with the carrier PE film, dry and solidify, and then go through the 0/90º orthogonal lamination in the back. The product has excellent properties such as low density, abrasion resistance, impact resistance, and strong cutting resistance.
- 2 The equipment uses resin adhesives to produce non-weft fabrics.
- 3 Adopt HMI+PLC control system, easy operation, high production efficiency, and reduce the tedious operation.
- 4 The mirror surface processing rollers are used for fibre pulling and fibre laying to ensure that the damage to the fiber performance is reduced to the greatest extent during the operation.
- 5 The machine adopts gear transmission, which has strong torque transmission and stability.
Technical Parameters (Customizable)
| Machine roller width | 1800mm |
|---|---|
| Max material width | 1650mm |
| Gluing method | Dipping glue |
| Spreading method | Mechanical multi-roller+special shaped |
| Control mode | HMI+PLC |
| Drive control | Variable frequency drive |
| Heat source mode | Oil heater |
| Temperature control method | Module |
| Roller surface treatment | Mirror surface of the friction roller of the whole machine |
| Dynamic balance | Mirror roller heating roller of the whole machine |
| Total power | 90kw |
| Lamination speed | 5-11m/min |
| PLC Brand | Mitsubishi |
| Main Motor Brand | Siemens |
| Inverter Brand | Yaskawa |
| Electrical Parts Brand | Schneider/Omron |
| Temperature Control Brand | Fuji |
Application
Packaging And Shipping
Inner Package: Protective Film, etc.
Outside Package: Export Container
Outside Package: Export Container
◆ Machines well packed with protective film and loaded with export container;
◆ One-Year-Period spare parts;
◆ Tool kit
◆ One-Year-Period spare parts;
◆ Tool kit
Above infos are only symbolic. No responsibility is accepted for the accuracy of given information. All machines details will need to be discussed and confirmed before production as per specific application requirements.
Jiangsu Kuntai Machinery Co., Ltd
Phone/Whatsapp: 008615862082187
Address: Zhengang Industrial Park, Yancheng City, Jiangsu Province, China
Contact us
We are a leading manufacturer of coating lamination machines, cutting machines and other materials finishing machines, pls kindly let us know your details requirements.
Frequently Asked Questions
Q1: How does the automatic impregnating lamination machine process fibers?
The machine places fiber bobbins on a rack, unwinds and feeds them to a cluster device to arrange them in parallel. After passing through a finishing device, they form closely packed filament bundles. Tension is added to ensure smoothness before the fibers are impregnated with resin/adhesive and laminated with a carrier membrane. Finally, a heat roller evaporates the solvent and cures the material to form a unidirectional fabric.
Q2: What types of adhesives are compatible with this machine?
The lamination system is designed to work efficiently with resin, fire retardant chemicals, and various other industrial adhesives depending on your production requirements.
Q3: Can this machine be used for fabric impregnation?
Yes. Apart from processing raw fibers, Kuntai designs and manufactures various customized fabric impregnating machines to suit different industrial applications.
Q4: What control and drive systems are integrated into the machine?
The machine features a user-friendly HMI+PLC control system (utilizing Mitsubishi PLC) combined with a variable frequency drive system (featuring Yaskawa inverters) to ensure stable operation and high production efficiency.
Q5: Are the technical parameters of the machine customizable?
Yes, all technical parameters such as machine roller width, lamination speed (5-11m/min), heating source (oil heater), and structural dimensions can be fully customized based on your specific material and application needs.
Q6: What is included in the packaging and shipping package?
The machine is wrapped in protective film and loaded securely into an export container. The shipment also includes a one-year-period spare parts package and a complete tool kit for installation and maintenance.